Operation (EPC)

Operation (EPC)

We deliver end-to-end EPC operations that ensure seamless project execution, quality control, and timely delivery across infrastructure and energy sectors.

Hydro-Mechanical EPC Services

We provide end-to-end Engineering, Procurement, and Construction (EPC) services for hydro-mechanical systems in dams and hydropower projects, delivering safe, reliable, and fully integrated solutions.

Engineering
  • Detailed design of gates, valves, hoists, and embedded structures
  • Hydraulic, structural, and fatigue analysis
  • Design of actuation, lubrication, drainage, and dewatering systems
  • Interface coordination with civil, electrical, and C&I systems
  • Preparation of drawings, design reports, and as-built documentation
Procurement
  • Technical specifications and BOQs for all equipment
  • Supply of gates, valves, hoists, hydraulic units, and auxiliaries
  • Material selection for site-specific conditions
  • QA/QC at manufacturer’s works, transportation, and safe storage
Construction & Installation
  • Verification of civil interfaces and equipment layout
  • Installation and alignment of gates, stoplogs, valves, and hoists
  • Welding, surface preparation, painting, and coating
  • Piping, lubrication, and auxiliary systems installation
  • Coordination with civil and electrical works
Testing & Commissioning
  • Factory and site acceptance tests (FAT & SAT)
  • Functional and performance tests under varying operating conditions
  • Documentation, O&M manuals, spares list, and staff training
  • Support during handover and defect liability period
Key Equipment
  • Intake, spillway, sluice, and draft tube gates
  • Stoplogs, main inlet valves, bypass and butterfly valves
  • Hoist systems, lifting beams, and special handling tools
  • Embedded parts, guides, sill beams, trash racks, and cleaning systems
  • Hydraulic power units, compressors, lubrication systems, and pipelines
Quality, Safety & Standards
  • Conformance to IS/IEC/ISO standards and industry best practices
  • Comprehensive QA/QC plan for design, manufacturing, installation, and testing
  • Strict adherence to occupational health and safety procedures
Responsibility & Interface Management
  • Full accountability for system performance, reliability, and safety
  • Seamless coordination with civil, electrical, and C&I disciplines
  • Technical support, statutory approvals, and assistance during commissioning